Karooni knit composite Ltd

We could not sit contended with the impressive success of SSML alone. The urge was more for vertical integration, that is, to convert our own quality yarn into magnificent end-products of knit garments. This led to the birth of Karooni Knit Composite Limited (KKCL) which went into production in 2006 as a 100% Export Oriented Knit Composite unit.

KKCL virtually consists of five different units under one roof. These are: knitting unit, Dyeing & Finishing unit (both tubular & open width) and Cutting & Sewing unit which produces the ultimate end products of knit garments. KKCL has its own printing and embroidery facilities. Besides, logistics and utility sections render integrated support services while our own power generation unit ensures un interrupted supply of electricity.

In KKCL, state-of-the-art brand new machinery have been installed that enables to make diversified high quality and sophisticated knit wears. We have also assembled capable managers, technical personnel and engaged skilled men & women behind the machines. Expansion and modernization of the project with cutting edge technologies is a continuous process that helps us to meet the growing demands of a fast changing fashion world.

For us, making apparel is more of an art involving human touch and imagination rather than merely few mechanical operations. Since the group has its own spinning mills, the KKCL has total control over the entire manufacturing process, from spinning of yarn to apparel making and packing.For us, making apparel is more of an art involving human touch and imagination rather than merely few mechanical operations. Since the group has its own spinning mills, the KKCL has total control over the entire manufacturing process, from spinning of yarn to apparel making and packing.


Basic Information

  
Name of the Company Karooni Knit Composite Ltd.
Year of Operation:2006
Manufacture:100% Export Oriented Knit Garments
Management:Mr. Md. Kutubuddin Ahamed - Managing Director
Mr. Mesbahur Rahaman Khan - Deputy Managing Director
Mr. Mohammad Shamim Ahmed - Executive Director (Finance and Commercial)
Contact Person:Mr. Abul Bahsar - Sr. GM (Factory in-Charge)
Phone : 01730-700170
E-Mail : bashar@karooni.com
Product:Kids´ Garments, T- shirt, Trouser,Polo-shirt, Jacket, Tank Top, Ladies dress, Sweat shirt etc.
Installed production Capacity Per-month:25,00,000 Pcs
Bankers:i) AB Bank Ltd.
Motijheel Branch, Dhaka-1000
ii) Shahjalal Islami Bank Ltd.
Gulshan Branch, Dhaka.
iii) National Credit and Commerce Bank Ltd.
Gulshan Branch, 51 Gulshan Avenue
Circle-01, Dhaka-1212
Head office:Symphony
West Block, 4th Floor, Plot – S.E (F)-9 Road – 142 Gulshan-1, Dhaka-1212
Tel:+880 2 985980-83, Fax : +880 2 985980
Email : kkcl@karooni.com, Web : www.karooni.com
Factory:Ratanpur, Shafipur, P.S : Kaliakoir, Dist : Gazipur
Postal code:1751, Bangladesh.
MACHINERY IN USE
SLNo SECTION MACHINE / MANUFACTURER QTY MACHINE DETAILS
1 CIRCULAR KNITTING MAYER & CIE 2 S/J DIA 26″, 24G; FEEDER 84
2 S/DIA 28″, 24G; FEEDER 90
3 S/J DIA 30″, 24G & 20G, WITH O/D FRAME; FEEDER 96
2 S/J DIA 34″, 24G; FEEDER 108
2 S/J DIA 36″, 24G; FEEDER 114
1 R/I DIA 34″, 18G & 24G; FEEDER 70
2 R/I DIA 34″, 18G & 24G; FEEDER 70
1 R/I DIA 38″, 18G & 24G; FEEDER 78
ZENTEX 3 S/S DIA 32″, 24G; FEEDER 96
2 S/DIA 24″, 24G; FEEDER 72
2 S/J THREAD FLEECE DIA 30′, 20G; FEEDER 90
2 S/J THREAD FLEECE DIA 32′, 20G; FEEDER 90
2 S/J DIA 40″, 24G; FEEDER 120
FUKUHARA 1 MULTI FEEDER, S/I, DIA 32″ 24G FEEDER 160
1 MULTI FEEDER, S/J, DIA 34″ 24G FEEDER 170
2 FLAT KNITTING PROTTI 2 GAUGE 14 – (SEMI JAQUARD)
JY-LEH 2 GAUGE 14
KAUOHENG 10 GAUGE 14 – (SEMI JAQUARD)
4 GAUGE 14 – JAQUARD
3 FABRIC INSPECTION HSING CHENG 1 TUBULAR GREY FABRIX INSPECTION MACHINE
4 PRINTING MACHINE NORSEL 1 BAR CODE THERMO TRANSFER PRINTING M/C
1 PUSH BUTTON SEMI-AUTOMATIC PRESS MACHINE
5 OVER TURNING HSING CHENG 1 TUBULAR FABRIC OVERTURINING MACHINE
6 BAG SEWING MACHINE BIANCO 2
7 DYEING SAMPLE DYING
8 FABRIC FINISHING THIES 1  SAMPLE DYING M/C 20 KG
1  SAMPLE DYING M/C 40 KG
FONG’S 2 ALLFIT-30:30 KG
1 ALLFIT-10:10 KG
HT DYEING
THIES 1 ECO-MASTER: 250 KG
2 ECO-MASTER: 500 KG
FONG’S 1  ALLFIT-120KG:120 KG
1 ECO-6-2T; 500 KH
1 HSJ-6T; 1200 KG
1 HSJ-87; 1600 KG
1 MINITE C2-17 120 KG
ATM DYEING
FONG’S 2 ECO-38-1T: 250KG
1 ECO-38-2T: 500KG
3 ECO-38-3T: 750KG
SQUEEZER, ROPE OPENER, BALLOONING DEVICE & DE THREADINFG ATTACHMENT-BIANCO 1 SQUEEZING M/C WITH ROPE OPENER AND BALLOONING DEVICE & DE-THREADINFG ATTACHMENT
SLITTING LINE-CORINO 1 SLITTING M/C
HYDROEXTRACTOR-J&X 1 CAPACITY:380 KG
TUMBLE DRYER J&X 1 CAPACITY: 135 KG
TENSIONLESS DRYER-TUBETEX 1 2500 MM 4 CHAMBER-THREE PASS MASTER DRYER CONVEYOR DRYER-GAS HEATED
TUBLAR COMPACTOR-TUBETEX 1 60″ PAK NIT LL DELTA PLUS SP FOLDING COMPACTOR M/C
OPEN WIDTH COMPACTOR-BRUCKNER 1 BRUCKNER FELT COMPACTING SHRINKING RANGE
OPENWIDTH COMPACTOR-FERRARO 1 WITH 3 STEAM CHAMBER PIN-CHAIN SYSTEM
1 9.7 M LONG PIN-CHAIN COMPACTOR
STENTER-SUN-SUPER 1 26 MM WIDTH, 16 BURNERS 8 CHAMBERS
STENTER-BRUCKNER 1 26 MM WIDTH, 16 BURNERS 8 CHAMBERS
STEAM SETTING-DONGNAM 1 FABRIC STEAM SETTING MACHINE
9 LABORATORY LAB EQUIPMENTS:
LABROTARY DYING MACHINE – INFRA-RED 1 LABROTARY DYING MACHINE -INFRA-RED, 24 Pot
LABORATORY DYEING MACHINE – SDLATLAS 2 SDL ECO INFERARED ROTADYER, Each 20Pot
LABORATORY DYEING MACHINE – RAPID 2 LABORATORY DYEING MACHINE RAPID, Each 20Pot
LAB DYEING MACHINE – MATHIS 1 LAB DYEING – MATHIS, 240 pOT
1 VERIVIDE COLOR MATCHING CABINET CROCMETER/RUBBING FASTNESS TESTER
2 ELECTRONIC BALANCE
2 FABRICS SAMPLE CUTTER
2 DIGITAL PH/TEMP/METER
1 ROTAWASH COLOUR FASTNESS TESTER
2 COMBINED LABORATORY & INCUBATOR
WASHING – SIEMENS 1 07 KG
WASHING – SIEMENS 1 09 KG
WASHING – ELECTROLUX 2 06 KG
TUMBLE DRYER – ELECTROLUX 1 ELECTROLUX TUMBLE DRYER
TUMBLE DRYER – SIEMENS 1 SIEMENS TUMBLE DRYER
ICI PILLING & SNAGGING TESTER 1 ICI PILLING & SNAGGING TESTER
PNEU BURSTING – SDL ATLAS 1 PILLING VIEWER
OPEN AIR SHAKER – ZEIJ 1 OPEN AIR SHAKIR, ZEIJ
PERSPIROMETER – SDL ATLAS 5 PERSPIROMETER, SDL, ATLAS
LIGHT FAST NESS TESTER – SDL ATLAS 1 LIGHT FAST NESS TESTER, SDL ATLAS
600 SPECTRO PHOTOMETER – DATA COLOR 1 600 SPECTRO PHOTOMETER
10 CAD GERBER 1 PDS, GMS PATTERNDESIGN/MARKER/
1 PLOTTING SYSTEM
11 CUTTING CLOTH CUTTING K.M
BAND KNIFE EAST MAN
SEMI-AUTOMATIC END CUTTER EAST MAN
AUTO FABRIC CUTTER -LECTRA AUTO FABRIC CUTTER -IMA
AUTO SHARPING CUTTING MACHINE
26 CLOTH CUTTING M/C COMPLETE SET
1 BAND KNIFE CUTTING MACHINE
6 SEMI AUTOMATIC END CUTTER MACHINE
1 AUTO FABRIC CUTTER WITH SPREADER
1 AUTO FABRIC CUTTER WITH SPREADER
2 AUTO SHARPING CUTTING MACHINE
12 SEWING
MACHINES
PLAIN MACHINE LOCK STITCH- JUKI & BROTHER 689
OVER LOCK 3 & 4 THREAD- PAGASUS & JUKI 483
FLATLOCK 5-THREAD – PEGASUS,JUKI & KANSAI 342
BUTTON HOLE – JUKI & BROTHER 22
BUTTON STITCH – JUKI & BROTHER 25
BAR TAK AUTO – JUKI & BROTHER 8
PICKOTING – KANSAI 4
BACK TAPE – KANSAI 4
ELASTIC IN SHARING (PMD) – KANSAI 4
ELASTIC IN SHARING (FLAT LOCK) – PAGASUS 2
FEED OF THE ARM – JUKI 6
FEED OF THE ARM (UNDER GARMENTS USE)- JUKI 1
TWO NEEDLE LOCK STITCH – JUKI 3
SINGLE NEEDLE LOCK STITCH (ZIK ZAK)- JUKI 3
SCLAPING COVERESTITCH – KANSAI 2
TWO NEEDLE CHAIN STITCH – JUKI, JACK & NISHO 16
SMOKING CHAIN STITCH – KANSAI 1
BLIND HAMMING/GATHERING 3 & 4 THREAD – JUKI 8
HEAT SEAL (AIR DRIVEN) 5
CYLINDERBED ELASTIC HAM – PEGASUS 17
13 NON
SEWING
MACHINES
SNAP BUTTON – PRYM, ZUSUN & NGAISHING 17
RIB CUTTING – NISHO & IDEA 17
THREAD CLEANING/SUCKER – NISHO 7
SPOT REMOVER 4
STEAM IRON 124
STEAM IRON VACUUM TABEL 124
METAL DETECTOR – HASHIMA 9
FUSING – HASHIMA 1
PP BELT BINDER /
SEMI-AUTOMATIC STRAPPING MACHINE
2
14 EMBROIDERY EMBROIDERY M/C FOR SAMPLE DONGYARN – PREOLE 1 4 HEAD CAPACITY 440000 STITCH/DAY/HEAD
EMBROIDERY M/C FOR PRODUCTION DONG YARN – PREOLE 2
15 PRINTING SCREEN PRINTING; GLASS TOP TABLE 7 90 FEET LENGTH & 5 FEET WIDE
TABLE TOP DRYER 14 WIDE 5 FEET
CONVEYOR DRYER 2 LENGTH-22 FEET
DOUBLE PLATE HEAT TRANSFER MACHINE 7 PLATE SIZE 16 X 20 INCH
EXPOSURE MACHINE 1 48″ X 40″
SS COLOR MIXER MACHINE 1 COMPLETE STAINLESS-STEEL BODY
16 UTILITIES STEAM BOILER – BIB COCHRAN 1 CAPACITY :10.210 TONS/HR, NATURAL GAS FIRED, PRESSURE, 10.34 BARG
GAS GENERATOR – CATERPILLAR 2 POWERED BY NATURAL GAS, 1288 KVA/1030 KW
WATER TREATMENT PLANT – METCON 1 IRON REMOVAL PLANT WITH SOFTNER,
BOOSTER PUMP KSB, GERMANY
AIR COMPRESSOR – KAESER 4 SCREW TYPE.CAPACITY:5.5 M3 /MIN EACH
AIR COMPRESSOR – ATLAS 1 OIL FREE ROTARY SCREW TYPE, 20 M3 /MIN,11 BAR
1 LOT LIGHTING EQUIPMENT
SWITCHGEAR & SUBSTATION EQUIPMENT 1 LOT SWITCHGEAR PANEL & SUBSTATION EQUIPMENT
17 EFFLUENT
TREATMENT
PLANT
100% BIOLOGICAL
ETP MACHINE – PANTA REI
1 CAPACITY: 250 M3 / HR
NEW ETP MACHINE – PANTA REI 1 CAPACITY: 200 M3 / HR

CERTIFICATION